Corrugated cardboard boxes have become an everyday item in people's lives. Although they are known as great disposable solutions, they are not in line with the current trend in the world of packaging, which is to increase the reuse rate of packaging and avoid unnecessary material waste. At Novapor, we are committed to the innovation of reusable smart PP (polypropylene) cartons, which are a good alternative to single-use cartons. In today's blog, we would like to show you these boxes in more detail and reveal how you can save money and resources with PP boxes.
Why reusable boxes?
The European Union has introduced strict regulations to reduce packaging waste and encourage the reuse of packaging. Novapor's PP reusable boxes are the environmentally friendly answer to disposable packaging. The PP reusable boxes can be manufactured and used in a variety of ways.
Polypropylene (PP): A versatile material
Polypropylene, or PP for short, is a thermoplastic that is characterized by its high strength, durability and versatility. These properties make PP an ideal material for the production of reusable boxes. Find out more about the material here.
Compared to conventional corrugated cardboard boxes, PP boxes offer numerous advantages:
- Longevity – PP boxes are robust and resistant to mechanical stress. They can be reused many times without losing their shape or function.
- Water and moisture resistance – Unlike corrugated cardboard, which can lose its stability when wet, PP boxes remain stable and protective even in humid conditions.
- Easy to clean - PP is easy to clean and hygienic, which is particularly beneficial in industries such as the food industry.
- Environmental friendliness - Due to their reusability, PP cartons contribute significantly to reducing packaging waste and can be recycled at the end of their life cycle.
Smart solutions from Novapor made of polypropylene
At Novapor, we are committed to integrating the benefits of PP into smart and sustainable packaging solutions. Our reusable PP boxes are not only durable and functional, but also adaptable to the specific needs of our customers.
Here are some of the outstanding features of our PP cartons:
- Modular design – Our boxes are available in different sizes and shapes and can be customized modularly according to your needs.
- Individual printing – For optimal brand presence, the boxes can be individually printed.
- Ergonomic handling – The boxes are lightweight and easy to handle, making transportation and storage easier.
- Cost efficiency – Thanks to their long service life and the possibility of reuse, our PP cartons offer a cost-effective alternative to conventional packaging.
How can you save money with reusable PP boxes?
Reusable polypropylene (PP) boxes offer numerous economic benefits that allow businesses to make significant cost savings. Polypropylene is an extremely strong and durable material, meaning PP boxes can be reused many times before needing to be replaced. This durability reduces the need to continually purchase new packaging, which lowers operating costs.
Another important economic benefit of reusable PP boxes is the reduction in waste disposal costs. Single-use packaging incurs high disposal costs as it must be regularly disposed of and replaced with new ones. Reusable boxes, on the other hand, significantly reduce the volume of waste, meaning companies spend less on waste disposal. Companies that use sustainable packaging solutions are often perceived as more environmentally conscious. This can lead to stronger customer loyalty and a positive brand image, which can have a positive impact on sales in the long term.
Additionally, by using reusable PP boxes, companies can reduce their storage costs. Since these boxes are stackable and lightweight, warehouse space can be used more efficiently. This leads to better space utilization and potentially lower storage costs. In addition, by using reusable PP boxes, companies can reduce their transportation costs. Polypropylene is lighter than many alternative materials, which means that transportation uses less energy and is therefore more cost-effective. The stability and durability of PP boxes also minimizes the risk of damage during transportation, which further reduces costs for replacement deliveries or damaged goods.
No limits in FEFCO codes
An outstanding advantage of our PP reusable boxes is their limitless adaptability to the FEFCO codes. The FEFCO codes are an internationally recognized system for standardizing corrugated cardboard packaging that facilitates exchange and communication in the packaging industry. Our PP boxes can easily be manufactured in any FEFCO design, allowing seamless integration into existing packaging lines. Whether complex designs or simple boxes, our reusable boxes offer the flexibility and versatility that modern packaging solutions require without compromising on quality or sustainability.
No use of adhesive: thermally welded boxes
Another key advantage of our reusable PP boxes is that they do not use adhesives. Instead, we use thermal welding to permanently and stably join the individual parts of the boxes together. This technique offers several advantages: it ensures a stronger and more durable connection, increases the recyclability of the boxes and eliminates the potential environmental and health risks associated with adhesives. Thermal welding not only keeps our boxes robust and reliable, but also fully recyclable, making them an even more environmentally friendly packaging solution.
Use of recycled material
Our reusable PP boxes not only rely on innovative manufacturing processes, but also on sustainability through the use of recycled material. By using recycled polypropylene in production, we reduce the need for new raw materials and minimize the ecological footprint of our products. This practice helps to reduce plastic waste and conserve resources. Our PP boxes thus combine functionality and environmental awareness by supporting the circular economy while meeting the high quality and performance standards that our customers expect.
Also suitable for cleanrooms: dust-free reusable cartons
Our reusable PP boxes are also ideal for use in cleanrooms thanks to their dust-free properties. Cleanrooms require special hygiene and cleanliness standards, and conventional packaging often cannot meet these requirements. Our PP boxes, on the other hand, do not generate dust and minimize the risk of contamination. This makes them perfect for industries such as the pharmaceutical, electronics and food industries, where the highest level of cleanliness is essential. With their smooth surfaces and the ability to be easily cleaned, our boxes also help maintain cleanroom conditions and ensure a safe and hygienic packaging solution. Find out more about cleanroom packaging here.
Focus on sustainability
With our reusable PP boxes, we are setting a strong example for sustainability. By reducing disposable packaging and promoting reusable solutions, we are making an important contribution to environmental protection. At the same time, we offer our customers a reliable and economical packaging solution that adapts to the requirements of the modern world.